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Printing Guide

Beta

A lithophane cube takes most of a day to print, so this guide front-loads the cheap checks. Each step takes minutes to an hour and tells you a setting to use. By the time you print the full cube, every fit and image setting has already been checked on your printer, filament and slicer.

Use the same printer, nozzle, filament and slicer profile throughout. The results don’t transfer between filaments or printers. All test pieces come from the maker: Export → Test kit and Export → Clearance sweep. They’re already oriented for printing, so import them as they are, with no supports.
Orca Slicer on Linux (Flatpak): open files with File → Import (Ctrl+I) rather than double-clicking them, or Orca may report “The file does not contain any geometry data”.

1Tune your printer

The fit tests in step 2 absorb most printer differences, but they can’t fix a printer that’s over-extruding one day and under-extruding the next. Spend a few minutes on the basics first:

  1. Flow rate. Over-extrusion makes grooves and holes tight; under-extrusion makes parts weak. In Orca Slicer: Calibration → Flow rate. Other slicers have an equivalent test.
  2. First layer. The frame’s floor and the panels’ bottom edges print on the bed. You want a clean first layer that isn’t squashed into a lip.
  3. Elephant foot. The panels print standing on the edge that goes into the bottom groove, so if the first layers bulge outward, that edge won’t drop all the way in. Turn on your slicer’s elephant foot compensation (Orca: Quality → Precision → Elephant foot compensation, around 0.1–0.15 mm).

Leave hole and contour (X-Y) compensation at 0 for now. Step 2 measures what your printer needs, and the maker applies it as clearance.

2Check the fits

Two settings depend on your printer: how loosely a panel slides into its groove, and how firmly the lid’s pegs grip the posts. The Clearance sweep prints each fit at five sizes side by side, so one print tells you the right number.

Slicer settings for test pieces

PiecesLayer heightWallsInfill
Groove posts, post top, lid corners (frame-like)Your normal frame setting, e.g. 0.2 mm315–20 %
Panel strip and brightness strip (panel-like)Lithophane settingsSee step 3100 %, with a brim

Print the panel strip the same way you’ll print real panels: standing up, as exported, with the lithophane settings. The grooves need to fit a real panel, not a frame-quality one.

Panel fit (Groove clearance)

Print: groove-post-* ×5 and panel-strip.

The five posts differ only in groove width. Count the engraved dots on the floor:

Dots12345
Groove clearance0.15 mm0.20 mm0.25 mm0.30 mm0.35 mm

Test: hold the strip the way it printed, bottom edge down, and slide its side edge down into each post’s groove until the bottom edge seats in the bottom groove. Try both grooves on each post.

Set: Panel → Groove clearance to the tightest post that passes.

Lid fit (Peg clearance), press-fit lids

Print: lid-corner-peg-* ×5 and post-top. The lid corners print face-down with the peg pointing up, and the dots are on top.

Dots12345
Peg clearance0.00 mm0.05 mm0.10 mm0.15 mm0.20 mm

Test: press each peg into the post top’s hole.

Insert and remove your favourite three or four times. You’ll open the lid to reach the light, so it has to keep gripping.

Set: Lid → Peg clearance to that one. If even the tightest is loose, raise Peg depth.

Magnet fit, magnet lids

Print: the post-top and lid-corner from the Test kit with Lid → Attach with: Magnets selected, and get your magnets (6×3 mm by default).

Test: press a magnet into each hole.

When gluing, check every pair attracts before the glue sets. A flipped magnet repels the lid.

3Tune the lithophane

The image comes from light passing through plastic of varying thickness, so the right thickness range depends on your filament and your light source.

Lithophane slicer settings

Panels print standing up. The maker exports every panel standing on its bottom edge, and that’s how to print them:

The cost is a slower print and a tall, thin part that needs a brim. Use these settings for every panel and for the test strips:

SettingValueWhy
OrientationStanding, as exportedSmooth shading, no infill grid
FilamentPlain white PLAColours and silk finishes tint or scatter the light
Layer height0.1–0.12 mmSets the vertical detail; the shading itself comes from sideways moves
Infill100 %Gaps inside the plate show up as lines when lit
Brim5 mmKeeps a tall, thin plate from tipping or wobbling
SpeedOuter walls ≤ 40 mm/sWobble near the top shows up as streaks when backlit
SupportsNone

Print panels spaced apart rather than packed tightly, so the nozzle doesn’t knock a neighbour while it’s still thin. Peel the brim off before assembly.

Brightness test

Print: litho-steps from the Test kit with the settings above.

Test: in a dim room, hold it in front of the light you’ll use in the cube. It shows 10 steps from black to white.

What you seeChange
All 10 steps look differentNothing, you’re set
The darkest steps merge into one blockLower Max thickness (dark)
The brightest steps merge into one glowRaise Min thickness (bright)
Everything looks too dark or too washed outAdjust Gamma: lower for deeper shadows, higher for brighter overall

Max thickness can’t exceed Panel thickness. The maker warns you if it does.

Choosing a light

4Print the cube

With the clearances and thicknesses set, export with Download all (.zip). Empty image slots become plain panels (*-blank.stl), which glow evenly and print faster. They’re handy for a first test assembly.

PartProfileNotes
frame.stlFrame: 0.2 mm, 3 walls, 15–20 %Floor down, as exported
lid.stlFrameExported face-down, with the pegs or magnet holes pointing up
side-*.stl, top.stlLithophaneStanding on the bottom edge, as exported, with a 5 mm brim

Assembly

  1. Slide each side panel down the corner grooves until it seats in the bottom groove. Each file is named for its side, so match them up.
  2. Place the light inside and route its cable through the floor hole.
  3. Lay the top panel on the side panels, with its notched corners over the posts.
  4. Press the lid down onto the posts. It traps the top panel.

Troubleshooting

ProblemLikely causeFix
Panel won’t reach the bottom grooveElephant foot on the panel or frameTurn on elephant foot compensation (step 1)
Panels fit the test piece but not the real frameDifferent layer height or profile than the testPrint the test pieces with the same profiles as the real parts
Lid falls offPeg clearance too highLower Peg clearance or raise Peg depth
Lid pegs snappedPeg clearance too lowRaise Peg clearance
Rings or steps in smooth gradientsPanel printed lying flatPrint it standing up, as exported
Grid pattern visible in the imagePanel printed flat, or infill below 100 %Print standing up with 100 % infill
Panel wobbled or tipped over while printingTall, thin part with too little bed gripUse a 5 mm (or wider) brim, slow down, and space panels apart
Bright spot in the middle of each panelSmall bare light sourceUse a diffuse bulb or puck light
Image looks flat or muddyThickness range too narrowRe-run the brightness test (step 3)

Share your results

This project is in beta, and printer reports are the most useful contribution. If you run the tests, please open an issue with your printer, nozzle, filament, the clearances that worked and a photo of the result. It helps set better defaults for everyone.